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Lean Manufacturing Process Flows
技术
- 平台即服务 (PaaS) - 数据管理平台
适用行业
- 设备与机械
适用功能
- 离散制造
用例
- 过程控制与优化
挑战
一家跨国制造公司无法协调参与生产过程的所有部门的工作。该公司缺乏对系统和通信方法的实时视图。这种情况意味着小问题可能会导致订单填写延迟大，客户会感到沮丧。此外，该企业的制造流程是劳动密集型的，而且容易出错，需要使用 Excel 电子表格对来自各个部门的信息进行人工检查。当然，这个过程很慢，不利于过程改进，也没有共享或保存非结构化数据（电子邮件、电话）以供将来参考。计划经理想要一种透明的方式来确定制造过程是否可以完成从 SAP 发送的生产计划。作为评估的一部分，他需要能够： - 在潜在问题发生之前发现它们 - 围绕关键数据点与同事协作 - 分析历史数据，以便他可以继续改进精益生产流程
客户
未公开
解决方案
该工厂向 Decisyon 寻求解决方案，以解决这些损害其与客户关系的持续存在的问题。该公司选择了 Decisyon 360，因为它在流程设计（无编码）和数据驱动的协作方面具有灵活性，从而提供： 、友好和定制的格式 - 详细调度和协调所有部门的活动，使公司能够可靠地满足整体调度要求 - 自动管理异常，每个步骤都有完整记录的细节 - 能够有效处理出现的问题和保存和重用解决方案
收集的数据
Fault Detection, On-Time Delivery (OTD), Order Fulfillment Accuracy, Production Efficiency, Throughput Per Plant
运营影响
相关案例.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
Case Study
Integration of PLC with IoT for Bosch Rexroth
The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.
Case Study
Robot Saves Money and Time for US Custom Molding Company
Injection Technology (Itech) is a custom molder for a variety of clients that require precision plastic parts for such products as electric meter covers, dental appliance cases and spools. With 95 employees operating 23 molding machines in a 30,000 square foot plant, Itech wanted to reduce man hours and increase efficiency.
