下载PDF
Mitsubishi Electric's Smart Factory Transformation with VKS Work Instructions
技术
- 功能应用 - 企业资源规划系统 (ERP)
- 功能应用 - 制造执行系统 (MES)
适用行业
- 汽车
- 建筑物
适用功能
- 维护
- 质量保证
用例
- 工厂可见化与智能化
- 视觉质量检测
服务
- 系统集成
- 测试与认证
挑战
三菱电机是一家领先的电梯制造商，在扩大专为欧洲市场设计的新型 MOVE 电梯系统的生产规模时面临着复杂的挑战。 MOVE 电梯与标准日本型号有很大不同，需要新的装配工艺。该公司需要标准化这些流程，以确保高质量的生产并保持其可靠性声誉。然而，最初标准化车间的努力对于经验丰富的工人来说是一个负担，他们对自己的个人习惯更满意。此外，该公司缺乏可靠的数据捕获系统来为分析提供有价值的反馈。面临的挑战是实施一个系统，该系统可以简化 MOVE 模型的新分步指令、捕获数据进行分析并易于被员工接受。
关于客户
三菱电机是一家领先的电梯制造商，在日本市场拥有超过 65 年的经验。该公司最近扩大了其客户群，将其客户群纳入了要求严格的欧洲市场，以满足办公和住宅建筑、酒店和医疗保健等各个行业的需求。三菱电机以其创新的电梯设计和制造方法而闻名，注重质量、速度和环境可持续性。该公司的电梯设计使用寿命为 25 至 40 年（具体取决于型号），并且故障率是荷兰最低的。三菱电机是智能工厂和物联网技术的早期采用者，其位于荷兰费嫩达尔的工厂证明了其对战略创新和质量的承诺。
解决方案
三菱电机采用 VKS Enterprise 的数字化工作指令软件来标准化其装配线。该软件提供了一个多功能系统，简化了 MOVE 模型的新分步指令。它还允许工人通过工作指令中的交互式表格实际批准关键步骤，从而在整个车间提供问责制。如果出现任何错误，可以立即追溯到执行该步骤的个人。 VKS 的智能表单功能还提高了生产生命周期中的可追溯性。该公司还实施了 VKS 的 ToolConnect 功能，该功能通过使用开放协议与智能扭矩工具进行通信来确保正确组装。此功能为质量控制提供了故障保护，并有助于为每批发货的每台电梯完成完整的设备历史记录。 VKS 软件不仅标准化了生产流程，还将车间转变为完全集成的智能工厂。
运营影响
数量效益
相关案例.
Case Study
Energy Saving & Power Monitoring System
Recently a university in Taiwan was experiencing dramatic power usage increases due to its growing number of campus buildings and students. Aiming to analyze their power consumption and increase their power efficiency across 52 buildings, the university wanted to build a power management system utilizing web-based hardware and software. With these goals in mind, they contacted Advantech to help them develop their system and provide them with the means to save energy in the years to come.
Case Study
Integral Plant Maintenance
Mercedes-Benz and his partner GAZ chose Siemens to be its maintenance partner at a new engine plant in Yaroslavl, Russia. The new plant offers a capacity to manufacture diesel engines for the Russian market, for locally produced Sprinter Classic. In addition to engines for the local market, the Yaroslavl plant will also produce spare parts. Mercedes-Benz Russia and his partner needed a service partner in order to ensure the operation of these lines in a maintenance partnership arrangement. The challenges included coordinating the entire maintenance management operation, in particular inspections, corrective and predictive maintenance activities, and the optimizing spare parts management. Siemens developed a customized maintenance solution that includes all electronic and mechanical maintenance activities (Integral Plant Maintenance).
Case Study
Intelligent Building Automation System and Energy Saving Solution
One of the most difficult problems facing the world is conserving energy in buildings. However, it is not easy to have a cost-effective solution to reduce energy usage in a building. One solution for saving energy is to implement an intelligent building automation system (BAS) which can be controlled according to its schedule. In Indonesia a large university with a five floor building and 22 classrooms wanted to save the amount of energy being used.
Case Study
Powering Smart Home Automation solutions with IoT for Energy conservation
Many industry leaders that offer Smart Energy Management products & solutions face challenges including:How to build a scalable platform that can automatically scale-up to on-board ‘n’ number of Smart home devicesData security, solution availability, and reliability are the other critical factors to deal withHow to create a robust common IoT platform that handles any kind of smart devicesHow to enable data management capabilities that would help in intelligent decision-making
