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Optimizing Structural Strength for High-performance Bikes with IoT
技术
- 应用基础设施与中间件 - 事件驱动型应用
适用行业
- 建筑物
- 建筑与基础设施
适用功能
- 产品研发
- 质量保证
用例
- 添加剂制造
- 资产跟踪
服务
- 测试与认证
挑战
Argon 18 是一家高性能自行车制造商,旨在开发一款更坚固、高度集成、更符合空气动力学且效率更高的自行车。面临的挑战是在不影响结构强度和功率的情况下制造一辆轻质自行车。产品的重量可能是竞争性自行车行业的决定性差异。团队的要求是尽可能提供最坚固的自行车,同时获得最佳的空气动力学结果,因为骑手在赛道比赛中会消耗大量的功率。使自行车更具空气动力学特性通常会导致形状更薄,因此面临的挑战是使车架坚硬,同时平衡结构的强度和刚度。该项目的一个重要方面是开发一种新的铝制立管,供汉森先生在飞圈比赛中使用,该比赛是从出发点起最快圈速实现的。把立需要无缝地集成到自行车车架上,同时牢固地固定到叉插件上。
关于客户
Argon 18 是一家自行车制造商,由退休自行车手 Gervais Rioux 于 1989 年在魁北克省蒙特利尔创立。该公司采用最先进的技术开发和设计高性能自行车。 Argon 18 是专业自行车队的积极赞助商,并在 70 多个国家/地区拥有全球经销权。 Argon 自行车专为专业骑手以及寻求自行车最佳性能的普通公众而设计,以提供卓越的骑行体验。 Argon 18 最近与 ETS 增材制造加工、材料和结构工程研究主席合作,为 Lasse Norman Hansen 制造了一款新型场地自行车,Lasse Norman Hansen 是代表丹麦队参加 2016 年里约奥运会场地自行车比赛的运动员之一。
解决方案
采用有限元分析(FEA)来了解产品的结构,对其进行改进和优化。 CFD 分析和虚拟风洞模拟有助于改进空气动力学方面。随后,FEA 和 CFD 流程进行了几次迭代,尝试了不同的组件配置,使叶片更宽、更薄,并将其远离车轮、拉近,同时密切关注 CFD 和 FEA 数据。设计改进显着降低了空气动力阻力 (CdA),这是制造更快自行车的关键参数。使用 Altair OptiStruct 进行线性应力分析,以验证阀杆主体和夹具设计。应力分析表明,其刚度比典型的碳纤维杆高约 9%。它还确定了需要调整的几个尺寸,以保持零件的完整性,例如管状部分和车把夹紧部分的厚度。
运营影响
数量效益
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