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Parts Quality Gets Robotic Boost
技术
- 分析与建模 - 计算机视觉软件
- 传感器 - 相机/视频系统
- 传感器 - 尺寸和位移传感器
适用行业
- 汽车
适用功能
- 质量保证
用例
- 视觉质量检测
挑战
当制造商(如世界顶级汽车制造商和汽车零部件供应商)在其工厂生产零部件时,传统的 QA 测试仅限于验证全天随机下线的零部件的质量。
执行所需的详细测试非常耗时,尽管随机测试,有缺陷的部件仍可能通过。
如果有缺陷的部件导致召回或事故,制造商可能面临代价高昂的诉讼或对其声誉造成无法弥补的损害。
客户
未公开
关于客户
制造客户,其中包括世界一级汽车和零部件制造商。
解决方案
Bluewrist 在客户的装配线上安装机器人、3D 摄像头和传感器,并在配备英特尔® 酷睿™ i7 处理器的工业 PC 上部署 comXtream 软件以进行分析和自动化控制。
3D 相机和传感器扫描每个部件后,Bluewrist 的国家标准与技术研究院认证的 ScanXtream* 创建一个点云以与 CAD 图纸进行比较,如果检测到缺陷,将通过提醒制造商或关闭生产线来自动采取行动.
客户可以选择使用 Bluewrist 基于云的软件定义基础架构,该基础架构由英特尔® 至强™ 处理器 E5 系列提供支持,无需现场 PC 即可获得相同的 QA 测试、分析和自动化控制。
收集的数据
Fault Detection, Parts Quality, Production Efficiency, Supplier Defect Rate, Traceable Parts
运营影响
数量效益
相关案例.
Case Study
Integral Plant Maintenance
Mercedes-Benz and his partner GAZ chose Siemens to be its maintenance partner at a new engine plant in Yaroslavl, Russia. The new plant offers a capacity to manufacture diesel engines for the Russian market, for locally produced Sprinter Classic. In addition to engines for the local market, the Yaroslavl plant will also produce spare parts. Mercedes-Benz Russia and his partner needed a service partner in order to ensure the operation of these lines in a maintenance partnership arrangement. The challenges included coordinating the entire maintenance management operation, in particular inspections, corrective and predictive maintenance activities, and the optimizing spare parts management. Siemens developed a customized maintenance solution that includes all electronic and mechanical maintenance activities (Integral Plant Maintenance).
Case Study
Monitoring of Pressure Pumps in Automotive Industry
A large German/American producer of auto parts uses high-pressure pumps to deburr machined parts as a part of its production and quality check process. They decided to monitor these pumps to make sure they work properly and that they can see any indications leading to a potential failure before it affects their process.