Download PDF
YCM Turns to Advantech to Co-Create a CNC Management Solution for Intelligent Metal Manufacturing
Technology Category
- Platform as a Service (PaaS) - Connectivity Platforms
Applicable Industries
- Metals
Applicable Functions
- Discrete Manufacturing
- Quality Assurance
Use Cases
- Manufacturing System Automation
- Predictive Maintenance
Services
- Cloud Planning, Design & Implementation Services
- System Integration
The Challenge
China’s metal manufacturing industry faces numerous challenges, including a lack of standardized communication interfaces, low-level intelligence in existing equipment, and a low level of informatization in existing systems. YCM, a leader in machine tool manufacturing, is not exempt from these challenges. With the advent of Industry 4.0 and new trends in IoT, YCM faces huge challenges in making their manufacturing smarter using digitized information and visualized data intelligence. Rapid changes in the marketplace, emerging market competition, limited resources and sustainability, slow growth, labor shortages and transitioning business integration are common problems in China’s metal manufacturing industry. To overcome these challenges, YCM needed to focus on process management that yields decreased time-to-market while delivering high-quality and competitive product pricing.
About The Customer
Yeong Chin Machinery Industries Co. Ltd. (YCM) is a machine tool manufacturer with over six decades of experience in China’s metal manufacturing industry. As a leader in the industry, YCM has deep trade experience and has been successful in the past. However, with the advent of Industry 4.0 and new trends in IoT, YCM faces significant challenges in making their manufacturing smarter using digitized information and visualized data intelligence. The company is grappling with rapid changes in the marketplace, emerging market competition, limited resources and sustainability, slow growth, labor shortages, and transitioning business integration.
The Solution
To meet the challenges of the Industry 4.0 era, YCM turned to Advantech and its CNC Machine Management Solution, a Machine-to-Intelligence Solution Ready Package that implements CNC machine management (M2I/CNC SRP). This solution allowed YCM to rapidly upgrade their legacy systems for a successful transition into the Industry 4.0 era. Advantech’s M2I/CNC SRP allowed YCM to directly integrate IoT cloud features into its CNC controllers to facilitate machine data acquisition through the WISE-PaaS industrial cloud platform. By subscribing to the M2I/CNC cloud service on Advantech’s WISE-PaaS Marketplace, YCM was able to easily examine overall equipment effectiveness (OEE), performance, and event history for individual CNC devices by viewing web-based dashboards. The cloud-based solution allowed for the collection of data for instant machine-to-cloud management without having to install a server room infrastructure.
Operational Impact
Quantitative Benefit
Related Case Studies.
Case Study
Goldcorp: Internet of Things Enables the Mine of the Future
Goldcorp is committed to responsible mining practices and maintaining maximum safety for its workers. At the same time, the firm is constantly exploring ways to improve the efficiency of its operations, extend the life of its assets, and control costs. Goldcorp needed technology that can maximize production efficiency by tracking all mining operations, keep employees safe with remote operations and monitoring of hazardous work areas and control production costs through better asset and site management.
Case Study
KSP Steel Decentralized Control Room
While on-site in Pavlodar, Kazakhstan, the DAQRI team of Business Development and Solutions Architecture personnel worked closely with KSP Steel’s production leadership to understand the steel production process, operational challenges, and worker pain points.
Case Study
Bluescope Steel on Path to Digitally Transform Operations and IT
Increasing competition and fluctuations in the construction market prompted BlueScope Steel to look toward digital transformation of its four businesses, including modern core applications and IT infrastructure. BlueScope needed to modernize its infrastructure and adopt new technologies to improve operations and supply chain efficiency while maintaining and updating an aging application portfolio.
Case Study
RobotStudio Case Study: Benteler Automobiltechnik
Benteler has a small pipe business area for which they produce fuel lines and coolant lines made of aluminum for Porsche and other car manufacturers. One of the problems in production was that when Benteler added new products, production had too much downtime.
Case Study
Continuous Casting Machines in a Steel Factory
With a very broad range of applications, steel is an important material and has been developed into the most extensive alloy in the engineering world. Since delivering high quality is absolutely crucial for steel plants, ensuring maximum productivity and the best quality production are the keys to competitiveness in the steel industry. Additionally, working conditions in steel factories are not suitable for workers to stay in for long periods of time, so manufactures usually adopt various machines to complete the steel production processes. However, the precision of these machines is often overestimated and the lack of flexibility also makes supervisors unable to adjust operating procedures. A renowned steel factory in Asia planned to improve its Distributed Control System (DCS) of furnaces as well as addressing the problem of insufficient accuracy. However, most well-known international equipment suppliers can not provide a satisfactory solution and local maintenance because the project needed new technologies to more accurately control equipment operations. By implementing Advantech’s automated monitoring and control solution, steel factories can not only improve the manufacturing processes but can also allow users to add additional functions to the existing system so as to make sure the operation runs at high efficiency.
Case Study
Automated Predicitive Analytics For Steel/Metals Industry
Asset to be monitored: Wire Compactor that produces Steel RebarCustomer Faced The Following Challenges:Dependent upon machine uptime.Pressure cylinders within the compactor fail to control compression and speed causing problems in binding the coil.Equipment failure occurs in the final stage of production causing the entire line to stop, can you say bottleneck?Critical asset unequipped with sensors to produce data.