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3D Scanning and Inspection for the EV Battery Industry
技术
- 传感器 - 条码阅读器
- 传感器 - 相机/视频系统
适用行业
- 汽车
- 电池
适用功能
- 离散制造
用例
- 计算机视觉
服务
- 硬件设计与工程服务
挑战
将电极浆料涂在铜箔和铝箔上以促进电流流动。必须检查金属表面、隔板和涂层是否存在潜在的表面或边缘缺陷以及均匀的形状和厚度。
解决方案
Gocator 智能 3D 激光轮廓仪用于 EV 电池制造的各个阶段，以确保满足组件和装配公差，并实现最长的循环寿命和安全性。
Gocator 提供涂层电极片边缘的高速轮廓分析，以确保满足正确的尺寸公差。
表面缺陷检测 - Gocator 扫描、定位和执行表面缺陷（如凹痕、划痕和污点）的通过/失败决策。该传感器还提供强大的电池密封缺陷检测、识别凹槽、倾斜和高度变化。
Gocator 扫描并识别焊缝中的缺陷，例如破损、溢出、偏移、裂纹、气孔、过度粗糙、变色等。
运营影响
相关案例.
Case Study
Battery manufacturer Industrial Digital Twin
For optimum control of product quality, Banner relies on a high production depth. Its 560 production employees produce nearly all the components in¬-house that they need to make finished batteries on Banner’s six assembly lines. This includes the plastic parts for the battery cases as well as the paste-filled lead oxide grids. Their production involves two to five¬ days rest in maturing chambers to create optimum current absorption and storage capacity. Banner’s ongoing success was accompanied by a continuous, organic growth of the production facilities, adding or extending hall after hall until the complex filled the site that had seemed ever so spacious when the company moved here from a smaller place in 1959. These developments led to a heterogeneous production environment. “This confronts us with significant challenges, particularly concerning intra¬logistics issues, such as scheduling for the maturing chambers,” says Franz Dorninger, technical director at Banner. “We contemplated various ways to overcome this problem, including relocating to new premises.”
Case Study
Integral Plant Maintenance
Mercedes-Benz and his partner GAZ chose Siemens to be its maintenance partner at a new engine plant in Yaroslavl, Russia. The new plant offers a capacity to manufacture diesel engines for the Russian market, for locally produced Sprinter Classic. In addition to engines for the local market, the Yaroslavl plant will also produce spare parts. Mercedes-Benz Russia and his partner needed a service partner in order to ensure the operation of these lines in a maintenance partnership arrangement. The challenges included coordinating the entire maintenance management operation, in particular inspections, corrective and predictive maintenance activities, and the optimizing spare parts management. Siemens developed a customized maintenance solution that includes all electronic and mechanical maintenance activities (Integral Plant Maintenance).
Case Study
Monitoring of Pressure Pumps in Automotive Industry
A large German/American producer of auto parts uses high-pressure pumps to deburr machined parts as a part of its production and quality check process. They decided to monitor these pumps to make sure they work properly and that they can see any indications leading to a potential failure before it affects their process.
