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Automated Predicitive Analytics For Steel/Metals Industry
技术
- 分析与建模 - 预测分析
- 应用基础设施与中间件 - 数据交换与集成
- 自动化与控制 - 可编程逻辑控制器 (PLC)
- 功能应用 - 企业资产管理系统 (EAM)
- 传感器 - 压力传感器
适用行业
- 金属
适用功能
- 维护
用例
- 预测性维护
挑战
要监控的资产：生产钢筋的压线机
客户面临以下挑战：
- 取决于机器的正常运行时间。
- 压实机内的压力缸无法控制压缩和速度，从而导致捆绑线圈出现问题。
- 生产最后阶段出现设备故障导致整线停工，能说是瓶颈吗？
- 未配备传感器以产生数据的关键资产。
客户
未公开
关于客户
一家钢铁制造厂生产建筑级钢筋。每天 24 小时，每周 7 天，废金属被转化为钢铁。该工厂每年生产 11 亿磅用于混凝土的钢筋。足以环绕全球的钢筋
解决方案
结果：
- SORBA-SDC（智能数据收集器）连接到西门子 PLC，收集数月的时间序列数据以分析设备的行为。
- 消除了关键工厂资产的计划外停机时间。
- 提高资产利用率，从而优化或降低资本支出/运营支出成本。
- 最小化成本，但不让 IT 人员参与连接到企业网络。
- SORBA 不需要打开任何防火墙端口。
- 提前 20 天检测到异常情况。将所有潜在问题与工单事件相关联。
- 在一个应用程序中，仅在一个站点就实现了每年超过 100,000 美元的运营节省。
收集的数据
Downtime, Equipment Status, Fault Detection, Machine Performance, Process Procedure
运营影响
数量效益
相关案例.
Case Study
Goldcorp: Internet of Things Enables the Mine of the Future
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With a very broad range of applications, steel is an important material and has been developed into the most extensive alloy in the engineering world. Since delivering high quality is absolutely crucial for steel plants, ensuring maximum productivity and the best quality production are the keys to competitiveness in the steel industry. Additionally, working conditions in steel factories are not suitable for workers to stay in for long periods of time, so manufactures usually adopt various machines to complete the steel production processes. However, the precision of these machines is often overestimated and the lack of flexibility also makes supervisors unable to adjust operating procedures. A renowned steel factory in Asia planned to improve its Distributed Control System (DCS) of furnaces as well as addressing the problem of insufficient accuracy. However, most well-known international equipment suppliers can not provide a satisfactory solution and local maintenance because the project needed new technologies to more accurately control equipment operations. By implementing Advantech’s automated monitoring and control solution, steel factories can not only improve the manufacturing processes but can also allow users to add additional functions to the existing system so as to make sure the operation runs at high efficiency.
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