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Berner Foods Leverages Factory MES to Increase OEE by 68%
技术
- 功能应用 - 制造执行系统 (MES)
适用行业
- 食品与饮料
适用功能
- 离散制造
- 质量保证
用例
- 自动化制造系统
- 预测性维护
服务
- 系统集成
挑战
Berner Foods 是一家领先的优质食品供应商，它面临着多项挑战。该公司缺乏来自车间的完整信息，这阻碍了他们识别和解决效率低下的根本原因。他们还面临着产能限制问题，因为他们无法确定生产效率低下和产能限制的根本原因。这种缺乏可视性限制了他们的产能和业务增长。此外，生产人员每周要花费数百小时填写数十份表格。仅主管每天就要花费两到四个小时处理文书工作。
关于客户
Berner Foods 是市场领先的优质食品供应商，产品包括天然奶酪、特种奶酪、加工奶酪和大豆饮料。该公司为超市、药店、大型超市、俱乐部、一元店、特种食品经销商、餐饮服务和合同制造渠道提供尖端产品。其设施经美国农业部和美国食品局批准，并通过了 ISO 9001 认证，符合北美几乎所有大型零售商的严格标准。
解决方案
Berner Foods 实施了工厂 MES，这是 Aptean 的制造运营管理 (MES) 系统。与竞争产品相比，该系统实施时间短、学习曲线短得多、价值实现时间快得多。工厂 MES 使 Berner 能够采用精益和六西格玛原则来减少浪费和释放产能。该系统提供实时数据，使公司能够做出更好、更及时的决策。工厂 MES 还将工厂车间文书工作减少了 40%，从而立即节省了每年 30,000 美元的劳动力成本。该系统已成为 Berner 的战略管理工具，为财务、营销和销售部门提供了更好的数据访问方式。
运营影响
数量效益
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