下载PDF
Duas Rodas achieves 80 percent manufacturing productivity gains
技术
- 功能应用 - 企业资源规划系统 (ERP)
- 处理器与边缘智能 - 嵌入式和边缘计算机
适用行业
- 食品与饮料
适用功能
- 离散制造
- 采购
用例
- 自动化制造系统
- 预测性维护
服务
- 系统集成
- 培训
挑战
巴西食品添加剂制造商 Duas Rodas 计划通过拓展国际市场,到 2015 年实现 4.5 亿美元的销售目标。然而,该公司现有的制造资产已达到产能极限,无法满足日益增长的需求。该公司的增长战略涉及对人员、机器和技术的大量投资,但缺乏标准化流程,使得制造产量难以与需求保持一致。业务部门独立运作,客户订单、库存水平和生产计划之间缺乏整合,使得难以实现必要的制造产出。
关于客户
Duas Rodas 是拉丁美洲最大的食品和饮料添加剂制造商之一。该公司成立于 1925 年,总部位于巴西的南雅拉瓜,发展迅速,目前业务遍及巴西、阿根廷、智利、哥伦比亚、秘鲁和墨西哥等多个国家。Duas Rodas 拥有 1,400 多名员工,产品出口到拉丁美洲、北美、欧洲、非洲和亚洲的数千家客户。作为其增长战略的一部分,该公司在拉丁美洲各地的研发设施、制造工厂和专门的销售中心投资了数百万美元。
解决方案
为了克服这些挑战,Duas Rodas 设计了企业范围的最佳实践,以打破运营孤岛并端到端控制业务流程。该公司在 IBM Power Systems 服务器平台上部署了 SAP ERP 应用程序,以支持这种新的工作方式。SAP ERP 解决方案包括财务、控制、物料管理、销售和分销、生产规划、研发、项目系统、质量管理、工厂维护和仓库管理等应用程序。为了确保关键任务 SAP ERP 应用程序的高可用性,Duas Rodas 实施了具有高可用性灾难恢复 (HADR) 的 IBM DB2 for Linux、UNIX 和 Windows。
运营影响
数量效益
相关案例.
Case Study
The Kellogg Company
Kellogg keeps a close eye on its trade spend, analyzing large volumes of data and running complex simulations to predict which promotional activities will be the most effective. Kellogg needed to decrease the trade spend but its traditional relational database on premises could not keep up with the pace of demand.
Case Study
HEINEKEN Uses the Cloud to Reach 10.5 Million Consumers
For 2012 campaign, the Bond promotion, it planned to launch the campaign at the same time everywhere on the planet. That created unprecedented challenges for HEINEKEN—nowhere more so than in its technology operation. The primary digital content for the campaign was a 100-megabyte movie that had to play flawlessly for millions of viewers worldwide. After all, Bond never fails. No one was going to tolerate a technology failure that might bruise his brand.Previously, HEINEKEN had supported digital media at its outsourced datacenter. But that datacenter lacked the computing resources HEINEKEN needed, and building them—especially to support peak traffic that would total millions of simultaneous hits—would have been both time-consuming and expensive. Nor would it have provided the geographic reach that HEINEKEN needed to minimize latency worldwide.
Case Study
Energy Management System at Sugar Industry
The company wanted to use the information from the system to claim under the renewable energy certificate scheme. The benefit to the company under the renewable energy certificates is Rs 75 million a year. To enable the above, an end-to-end solution for load monitoring, consumption monitoring, online data monitoring, automatic meter data acquisition which can be exported to SAP and other applications is required.
Case Study
Coca Cola Swaziland Conco Case Study
Coco Cola Swaziland, South Africa would like to find a solution that would enable the following results: - Reduce energy consumption by 20% in one year. - Formulate a series of strategic initiatives that would enlist the commitment of corporate management and create employee awareness while helping meet departmental targets and investing in tools that assist with energy management. - Formulate a series of tactical initiatives that would optimize energy usage on the shop floor. These would include charging forklifts and running cold rooms only during off-peak periods, running the dust extractors only during working hours and basing lights and air-conditioning on someone’s presence. - Increase visibility into the factory and other processes. - Enable limited, non-intrusive control functions for certain processes.
Case Study
Temperature Monitoring for Restaurant Food Storage
When it came to implementing a solution, Mr. Nesbitt had an idea of what functionality that he wanted. Although not mandated by Health Canada, Mr. Nesbitt wanted to ensure quality control issues met the highest possible standards as part of his commitment to top-of-class food services. This wish list included an easy-to use temperature-monitoring system that could provide a visible display of the temperatures of all of his refrigerators and freezers, including historical information so that he could review the performance of his equipment. It also had to provide alert notification (but email alerts and SMS text message alerts) to alert key staff in the event that a cooling system was exceeding pre-set warning limits.
Case Study
Coca-Cola Refreshments, U.S.
Coca-Cola Refreshments owns and manages Coca-Cola branded refrigerators in retail establishments. Legacy systems were used to locate equipment information by logging onto multiple servers which took up to 8 hours to update information on 30-40 units. The company had no overall visibility into equipment status or maintenance history.