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Mueller moves from preventive to predictive maintenance
技术
- 分析与建模 - 预测分析
- 传感器 - 液体检测传感器
- 传感器 - 距离传感器
- 传感器 - 振动传感器
适用行业
- 金属
适用功能
- 维护
用例
- 预测性维护
挑战
认识到预测性维护 (PdM) 的最新进展和可负担性,该公司决定在其设施之一中试行 PdM 计划。期待积极的结果,我们希望逐步寻求更广泛的实施。
客户
穆勒工业
关于客户
Mueller Industries 是铜、黄铜、铝和塑料产品的全球制造商和分销商。公司总部位于田纳西州孟菲斯,为全球各地的批发商、零售分销商和原始设备制造商 (OEM)
解决方案
我们最初决定与 Augury 合作是基于其产品的质量,尤其是其传感器技术。 Augury 将互联网时代的技术和预测性维护的黄金标准实践相结合,以延长机器组件的使用寿命,消除灾难性设备故障并降低零件和人工成本。 Augury 的诊断技术建立在一个简单的原则之上,即每个机械系统都可以通过它发出的声音来表征。 Auguscope 结合了三年多的电子和模拟电路开发,以每秒 120 公斤样本 (ksps) 的速率进行模拟信号采样。以这样的速率进行采样,而不是较低的速率,使 Augury 能够以更高的准确性和特异性确定旋转设备中存在的故障的确切类型。它可以记录振动和超声波传感器的结果,并用于机械诊断,以及泄漏检测、泵气蚀和蒸汽疏水阀。结果是一个紧凑而坚固的便携式设备。
收集的数据
Downtime, Fault Detection, Leakage, Machine Performance, Throughput Per Machine
运营影响
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