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Proactive Maintenance Saving Millions of Dollars
技术
- 分析与建模 - 大数据分析
- 分析与建模 - 预测分析
适用行业
- 石油和天然气
适用功能
- 维护
用例
- 机器状态监测
挑战
鉴于油价长期低迷，世界上最大的勘探和生产公司之一正在尽可能精简运营。因此，操作参数没有得到有效监控，机器中的设备故障也没有被注意到。
客户
未公开
关于客户
世界上最大的勘探和生产公司之一
解决方案
GE Digital 的 SmartSignal 检测到特定设备上的机器压力迹象。 GE 工业性能与可靠性中心的快速响应团队将这种压力通知了客户，并开始在每周电话中向客户通报情况。 IPRC 没有等到客户设施触发了可能引发反应性维护的硬警报，而是向客户提供了一系列潜在的根本原因，然后客户检查设备以确定哪些原因是潜在的。在检查过程中，客户发现了机器应力的原因。与其在预定的更换日期等待数月来更换故障机器，客户在计划的停机时间内一旦检测到潜在的机器故障就更换了机器。
收集的数据
Downtime, Equipment Status, Fault Detection, Machine Performance, Process Parameters
运营影响
相关案例.
Case Study
Taking Oil and Gas Exploration to the Next Level
DownUnder GeoSolutions (DUG) wanted to increase computing performance by 5 to 10 times to improve seismic processing. The solution must build on current architecture software investments without sacrificing existing software and scale computing without scaling IT infrastructure costs.
Case Study
Remote Wellhead Monitoring
Each wellhead was equipped with various sensors and meters that needed to be monitored and controlled from a central HMI, often miles away from the assets in the field. Redundant solar and wind generators were installed at each wellhead to support the electrical needs of the pumpstations, temperature meters, cameras, and cellular modules. In addition to asset management and remote control capabilities, data logging for remote surveillance and alarm notifications was a key demand from the customer. Terra Ferma’s solution needed to be power efficient, reliable, and capable of supporting high-bandwidth data-feeds. They needed a multi-link cellular connection to a central server that sustained reliable and redundant monitoring and control of flow meters, temperature sensors, power supply, and event-logging; including video and image files. This open-standard network needed to interface with the existing SCADA and proprietary network management software.
Case Study
Refinery Saves Over $700,000 with Smart Wireless
One of the largest petroleum refineries in the world is equipped to refine various types of crude oil and manufacture various grades of fuel from motor gasoline to Aviation Turbine Fuel. Due to wear and tear, eight hydrogen valves in each refinery were leaking, and each cost $1800 per ton of hydrogen vented. The plant also had leakage on nearly 30 flare control hydrocarbon valves. The refinery wanted a continuous, online monitoring system that could catch leaks early, minimize hydrogen and hydrocarbon production losses, and improve safety for maintenance.
