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Rockwell make oil and gas production smart
技术
- 功能应用 - 远程监控系统
- 传感器 - 压力传感器
- 传感器 - 温度传感器
适用行业
- 石油和天然气
适用功能
- 流程制造
用例
- 过程控制与优化
挑战
石油和天然气生产商正在竭尽全力度过每桶油价处于历史低位的时期。这一时期已经持续了一年多，每桶价格低至 40 美元。随着公司在目前这个供不应求的市场中努力寻找收入，将维护和维修成本降至最低变得越来越重要。监控设备的一种廉价方式是安装传感器并将信息发送到云端，这是一种解决世代相传的问题的物联网解决方案。
客户
壳
关于客户
壳牌从全球 25,000 口井中生产石油和天然气，并且每年钻探近 1000 口井。其中许多井位于具有挑战性的地区，被困在地下数千米处。
解决方案
壳牌转向 Smart Field 技术。它在其设备上安装了数千个传感器，例如阀门和泵。传感器捕获温度、压力和其他测量数据，并将其发送回陆地上的控制中心。在这里，工程师可以实时读取测量结果并监控生产，从而优化每个单独的流程。
收集的数据
Downtime, Equipment Status, Per-Unit Maintenance Costs, Pressure, Temperature
运营影响
数量效益
相关案例.
Case Study
Taking Oil and Gas Exploration to the Next Level
DownUnder GeoSolutions (DUG) wanted to increase computing performance by 5 to 10 times to improve seismic processing. The solution must build on current architecture software investments without sacrificing existing software and scale computing without scaling IT infrastructure costs.
Case Study
Remote Wellhead Monitoring
Each wellhead was equipped with various sensors and meters that needed to be monitored and controlled from a central HMI, often miles away from the assets in the field. Redundant solar and wind generators were installed at each wellhead to support the electrical needs of the pumpstations, temperature meters, cameras, and cellular modules. In addition to asset management and remote control capabilities, data logging for remote surveillance and alarm notifications was a key demand from the customer. Terra Ferma’s solution needed to be power efficient, reliable, and capable of supporting high-bandwidth data-feeds. They needed a multi-link cellular connection to a central server that sustained reliable and redundant monitoring and control of flow meters, temperature sensors, power supply, and event-logging; including video and image files. This open-standard network needed to interface with the existing SCADA and proprietary network management software.
Case Study
Refinery Saves Over $700,000 with Smart Wireless
One of the largest petroleum refineries in the world is equipped to refine various types of crude oil and manufacture various grades of fuel from motor gasoline to Aviation Turbine Fuel. Due to wear and tear, eight hydrogen valves in each refinery were leaking, and each cost $1800 per ton of hydrogen vented. The plant also had leakage on nearly 30 flare control hydrocarbon valves. The refinery wanted a continuous, online monitoring system that could catch leaks early, minimize hydrogen and hydrocarbon production losses, and improve safety for maintenance.
