下载PDF
Secures Efficient Warehousing and Future Capacity
技术
- 功能应用 - 仓库管理系统 (WMS)
- 自动化与控制 - 自动化与过程控制系统
适用行业
- 零售
- 电子商务
适用功能
- 仓库和库存管理
- 物流运输
用例
- 仓库自动化
- 库存管理
- 预测性维护
服务
- 系统集成
- 软件设计与工程服务
挑战
Bergendahl’s Food faces the challenge of securing efficient warehousing with necessary capacity without building a new central distribution center and increasing salary costs. The company has an annual growth rate of 10-15%, and the number of categories and different items increases rapidly. The complexity in the supply chain is further complicated by the growing demand for perishable goods such as bread, meat, and fruits & vegetables. The central distribution center needs to be expanded in just four or five years to handle the growth and secure profitability. The major challenge is to handle and facilitate smooth growth and secure profitability while transitioning from manual, labor-intensive goods handling to increasingly automated warehousing.
关于客户
Bergendahl’s Food is a family-owned retail trading company in the convenience goods industry, founded by Mikael Bergendahl in 1922. The company has grown to become an important player in the Swedish convenience goods market, both as a wholesaler and retailer. With 4,000 employees and sales of SEK 9 billion, Bergendahl’s is also a significant e-commerce player, offering online grocery shopping and meal packs containing ingredients for the week ahead. The company’s warehouse and central distribution center have been located in Hässleholm, Sweden, since 1922. Bergendahl’s Group has eleven different brand concepts and is active in six different countries within the areas of food, fashion, and Home Deco. Bergendahl’s Food is the largest company in the group, generating more than 90% of sales.
解决方案
Bergendahl’s Food invested in a new automated High Bay Warehouse to handle growth, complexity, and secure profitability. The warehouse consists of a conveyor system that takes the pallets to the mezzanine and four double-deep vectura stacker cranes that automatically store and retrieve the pallets. The vectura cranes stretch 30 meters above the ground and serve over 17,000 pallet locations on a footprint of only 4,500 square meters. The maximum throughput is 160 pallets per hour. The hardware is supported by warehouse management software from Swisslog, which controls the solution and cooperates with Bergendahl’s own order management software. The automation significantly improves the working environment and ergonomics, reducing the need for manual handling of pallets and item picking. The automatic handling of all full and half pallets has significantly improved warehouse efficiency, doubling the amount of pallet movements in just one year. The implementation and start-up of the Automated High Bay Warehouse have been successful, achieving a reduction in personnel costs equivalent to 12 annual salaries, reduced sickness, fewer accidents, and improved overall efficiency.
运营影响
数量效益
相关案例.
Case Study
Improving Production Line Efficiency with Ethernet Micro RTU Controller
Moxa was asked to provide a connectivity solution for one of the world's leading cosmetics companies. This multinational corporation, with retail presence in 130 countries, 23 global braches, and over 66,000 employees, sought to improve the efficiency of their production process by migrating from manual monitoring to an automatic productivity monitoring system. The production line was being monitored by ABB Real-TPI, a factory information system that offers data collection and analysis to improve plant efficiency. Due to software limitations, the customer needed an OPC server and a corresponding I/O solution to collect data from additional sensor devices for the Real-TPI system. The goal is to enable the factory information system to more thoroughly collect data from every corner of the production line. This will improve its ability to measure Overall Equipment Effectiveness (OEE) and translate into increased production efficiencies. System Requirements • Instant status updates while still consuming minimal bandwidth to relieve strain on limited factory networks • Interoperable with ABB Real-TPI • Small form factor appropriate for deployment where space is scarce • Remote software management and configuration to simplify operations
Case Study
How Sirqul’s IoT Platform is Crafting Carrefour’s New In-Store Experiences
Carrefour Taiwan’s goal is to be completely digital by end of 2018. Out-dated manual methods for analysis and assumptions limited Carrefour’s ability to change the customer experience and were void of real-time decision-making capabilities. Rather than relying solely on sales data, assumptions, and disparate systems, Carrefour Taiwan’s CEO led an initiative to find a connected IoT solution that could give the team the ability to make real-time changes and more informed decisions. Prior to implementing, Carrefour struggled to address their conversion rates and did not have the proper insights into the customer decision-making process nor how to make an immediate impact without losing customer confidence.
Case Study
Digital Retail Security Solutions
Sennco wanted to help its retail customers increase sales and profits by developing an innovative alarm system as opposed to conventional connected alarms that are permanently tethered to display products. These traditional security systems were cumbersome and intrusive to the customer shopping experience. Additionally, they provided no useful data or analytics.
Case Study
Ensures Cold Milk in Your Supermarket
As of 2014, AK-Centralen has over 1,500 Danish supermarkets equipped, and utilizes 16 operators, and is open 24 hours a day, 365 days a year. AK-Centralen needed the ability to monitor the cooling alarms from around the country, 24 hours a day, 365 days a year. Each and every time the door to a milk cooler or a freezer does not close properly, an alarm goes off on a computer screen in a control building in southwestern Odense. This type of alarm will go off approximately 140,000 times per year, equating to roughly 400 alarms in a 24-hour period. Should an alarm go off, then there is only a limited amount of time to act before dairy products or frozen pizza must be disposed of, and this type of waste can quickly start to cost a supermarket a great deal of money.
Case Study
Supermarket Energy Savings
The client had previously deployed a one-meter-per-store monitoring program. Given the manner in which energy consumption changes with external temperature, hour of the day, day of week and month of year, a single meter solution lacked the ability to detect the difference between a true problem and a changing store environment. Most importantly, a single meter solution could never identify root cause of energy consumption changes. This approach never reduced the number of truck-rolls or man-hours required to find and resolve issues.