下载PDF
SmartSignal Eliminated Risk of Equipment Failure
技术
- 分析与建模 - 预测分析
- 传感器 - 振动传感器
适用行业
- 石油和天然气
适用功能
- 维护
用例
- 机器状态监测
挑战
鉴于石油和天然气市场的极端波动，一家全球石油和天然气公司正在尽可能精简运营。因此，该公司无法每天监控每个涡轮机的数百个传感器，导致设备维护问题被忽视。
客户
未公开
关于客户
一家全球油气公司
解决方案
SmartSignal 像一群细心的工程师一样运作，检测到振动增加，并开始远程监控这个问题，同时在每周电话中向客户通报情况。可用性和性能中心不是等到工厂发出会引发反应性维护的硬警报，而是向客户提供一组潜在的根本原因来解释振动增加，并建议主动安排对涡轮机的管道镜检查以确定事实上，这是根本原因。客户在原本计划的维护中断期间进行了检查，结果发现设备损坏。
收集的数据
Equipment Status, Fault Detection, Maintenance Work Orders, Vibration
运营影响
相关案例.
Case Study
Taking Oil and Gas Exploration to the Next Level
DownUnder GeoSolutions (DUG) wanted to increase computing performance by 5 to 10 times to improve seismic processing. The solution must build on current architecture software investments without sacrificing existing software and scale computing without scaling IT infrastructure costs.
Case Study
Remote Wellhead Monitoring
Each wellhead was equipped with various sensors and meters that needed to be monitored and controlled from a central HMI, often miles away from the assets in the field. Redundant solar and wind generators were installed at each wellhead to support the electrical needs of the pumpstations, temperature meters, cameras, and cellular modules. In addition to asset management and remote control capabilities, data logging for remote surveillance and alarm notifications was a key demand from the customer. Terra Ferma’s solution needed to be power efficient, reliable, and capable of supporting high-bandwidth data-feeds. They needed a multi-link cellular connection to a central server that sustained reliable and redundant monitoring and control of flow meters, temperature sensors, power supply, and event-logging; including video and image files. This open-standard network needed to interface with the existing SCADA and proprietary network management software.
Case Study
Refinery Saves Over $700,000 with Smart Wireless
One of the largest petroleum refineries in the world is equipped to refine various types of crude oil and manufacture various grades of fuel from motor gasoline to Aviation Turbine Fuel. Due to wear and tear, eight hydrogen valves in each refinery were leaking, and each cost $1800 per ton of hydrogen vented. The plant also had leakage on nearly 30 flare control hydrocarbon valves. The refinery wanted a continuous, online monitoring system that could catch leaks early, minimize hydrogen and hydrocarbon production losses, and improve safety for maintenance.
