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Using Automated Storage to Optimize Costs and Improve Quality
技术
- 分析与建模 - 预测分析
- 自动化与控制 - 自动化与过程控制系统
- 功能应用 - 仓库管理系统 (WMS)
适用行业
- 消费品
- 食品与饮料
适用功能
- 物流运输
- 仓库和库存管理
用例
- 库存管理
- 预测性维护
- 仓库自动化
服务
- 软件设计与工程服务
- 系统集成
- 培训
挑战
In 2013, Trinchero Family Estates decided to centralize its bottling and distribution with its production in a new facility that would leverage automation. The facility had to support seamless product movement between production and distribution as well as accommodate products received from co-manufacturers and other TFE bottling sites. The primary challenge was achieving the throughput and speed desired. The goal was to run 3-4 bottling lines while also bringing in product from co-manufacturers and bottling sites in Napa Valley. They needed to move product into storage fast and ship fast. Other challenges included consolidating inventory from two distribution centers into one high-density location and providing visibility and control of product as it moved through bottling and distribution.
关于客户
Trinchero Family Estates is a worldwide leader in the wine industry, with more than 45 acclaimed wine and spirits brands and a global presence in nearly 50 countries. The family-owned business has been passed through three generations of Trincheros since it was founded in 1947, expanding steadily as it grew sales and added brands. The Sutter Home brand alone has grown into one of the top wine brands in the U.S. with sales of more than 10 million cases annually. However, while the company was growing its portfolio and reach, inefficiencies crept into the supply chain. Bottling and distribution were spread across two facilities in Napa Valley, physically removed from the company’s largest wine production facility in Lodi, California. That required bulk wine to be shipped across the Napa Valley to be bottled and distributed from various facilities that relied upon classic manual storage and distribution operations.
解决方案
Trinchero engaged with Swisslog Warehouse and Distribution Solutions to develop an automated distribution system that could be integrated with bottling in a new facility in Lodi, California. They chose the Swisslog PowerStore system, a robotic storage and retrieval system designed for deep lane storage of palletized loads. The solution featured a four-module Swisslog PowerStore system and more than 3,500 feet of Swisslog ProMove conveyors connecting bottling and receiving with the PowerStore system. The PowerStore system provides high-density storage in nine vertical layers and intelligently manages inventory to optimize compaction and support first-in first-out management. The system can store more than 72,000 pallets—over 4 million cases—in just 190,000 square feet, with throughputs of up to 249 pallets per hour. Integration of Trinchero’s SAP system with the new Swisslog WMS allows for continuous communication, maintaining visibility and control over products as they transition from production and receiving into the automated storage system and through shipping.
运营影响
数量效益
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