下载PDF
Alcan Achieves Early Start Up with AMS
技术
- 自动化与控制 - 分布式控制系统
- 平台即服务 (PaaS) - 设备管理平台
适用行业
- 金属
适用功能
- 流程制造
用例
- 机器状态监测
- 过程控制与优化
挑战
加铝的日程安排很紧，要将其铝土矿从 2.2 吨扩大到 380 万吨氧化铝矿物加工精炼厂。 Alcan 面临的挑战包括平衡资本成本、最大限度地减少现场施工人员的数量、在不影响当前运营设施的情况下整合绿地和棕地设施，同时实现项目预算、进度和质量。
客户
加铝国际
关于客户
Alcan International，加拿大世界领先的矿业公司和铝制造商。
解决方案
加铝决定使用预组装模块 (PAM) 概念进行扩展，该概念使所有模块都可以在泰国和越南异地建造。通过使用艾默生的 DeltaV 和 AMS 设备管理器预先调试 FOUNDATION 现场总线设备，Alcan 显着减少了工时并节省了成本。软件组件 - DeltaV 和 AMS 设备管理器
收集的数据
Device Diagnostic Status, Labor Costs, Maintenance Requirements, Man Hours, Operating Cost
运营影响
数量效益
相关案例.
Case Study
Goldcorp: Internet of Things Enables the Mine of the Future
Goldcorp is committed to responsible mining practices and maintaining maximum safety for its workers. At the same time, the firm is constantly exploring ways to improve the efficiency of its operations, extend the life of its assets, and control costs. Goldcorp needed technology that can maximize production efficiency by tracking all mining operations, keep employees safe with remote operations and monitoring of hazardous work areas and control production costs through better asset and site management.
Case Study
KSP Steel Decentralized Control Room
While on-site in Pavlodar, Kazakhstan, the DAQRI team of Business Development and Solutions Architecture personnel worked closely with KSP Steel’s production leadership to understand the steel production process, operational challenges, and worker pain points.
Case Study
Bluescope Steel on Path to Digitally Transform Operations and IT
Increasing competition and fluctuations in the construction market prompted BlueScope Steel to look toward digital transformation of its four businesses, including modern core applications and IT infrastructure. BlueScope needed to modernize its infrastructure and adopt new technologies to improve operations and supply chain efficiency while maintaining and updating an aging application portfolio.
Case Study
RobotStudio Case Study: Benteler Automobiltechnik
Benteler has a small pipe business area for which they produce fuel lines and coolant lines made of aluminum for Porsche and other car manufacturers. One of the problems in production was that when Benteler added new products, production had too much downtime.
Case Study
Continuous Casting Machines in a Steel Factory
With a very broad range of applications, steel is an important material and has been developed into the most extensive alloy in the engineering world. Since delivering high quality is absolutely crucial for steel plants, ensuring maximum productivity and the best quality production are the keys to competitiveness in the steel industry. Additionally, working conditions in steel factories are not suitable for workers to stay in for long periods of time, so manufactures usually adopt various machines to complete the steel production processes. However, the precision of these machines is often overestimated and the lack of flexibility also makes supervisors unable to adjust operating procedures. A renowned steel factory in Asia planned to improve its Distributed Control System (DCS) of furnaces as well as addressing the problem of insufficient accuracy. However, most well-known international equipment suppliers can not provide a satisfactory solution and local maintenance because the project needed new technologies to more accurately control equipment operations. By implementing Advantech’s automated monitoring and control solution, steel factories can not only improve the manufacturing processes but can also allow users to add additional functions to the existing system so as to make sure the operation runs at high efficiency.
Case Study
Automated Predicitive Analytics For Steel/Metals Industry
Asset to be monitored: Wire Compactor that produces Steel RebarCustomer Faced The Following Challenges:Dependent upon machine uptime.Pressure cylinders within the compactor fail to control compression and speed causing problems in binding the coil.Equipment failure occurs in the final stage of production causing the entire line to stop, can you say bottleneck?Critical asset unequipped with sensors to produce data.
