下载PDF
ARC Accelerates Time-to-Market of Thrusters by Over 50% with Rescale
技术
- 基础设施即服务 (IaaS) - 云计算
- 平台即服务 (PaaS) - 应用开发平台
适用行业
- 航天
适用功能
- 产品研发
- 离散制造
用例
- 添加剂制造
- 数字孪生
- 预测性维护
服务
- 云规划/设计/实施服务
- 数据科学服务
挑战
ARC, an innovative aerospace company that 3D prints metal rocket engines, was facing a bottleneck in their product development pipeline due to the lack of scalability in computing resources and agility in resource diversity. Their local on-premise HPC system with 50-128 cores at 80% utilization was not sufficient to run the large number of simulations required for their product development. This severely limited ARC’s simulation-throughput and design of experiments (DOE), delaying their potential time-to-market. Faced with the urgent demand for more computing resources, ARC had to decide between investing in a static on-premise HPC system or moving to a cloud-enabled HPC system.
关于客户
Additive Rocket Corporation (ARC) is an innovative aerospace company that leverages additive manufacturing and industry-leading scientists to create high performance propulsion components for the expanding space industry. Additive manufacturing is the process of successively binding layers of various materials together to create complex, fluid systems that were previously infeasible with standard manufacturing methods. To design and direct the manufacturing of these complex systems, ARC utilizes ANSYS Fluent, Mechanical, and Additive Print to perform CFD, FEA, coupled thermo-structural, and thermo-fluid simulations. Coupling extensive high performance computing (HPC) and additive manufacturing methods, ARC is able to create propulsion systems in one-tenth the time of competitors and at 50% the cost.
解决方案
ARC decided to commit to Rescale, a cloud-enabled HPC system, for several reasons. Rescale provides the ability to access a near-infinite inventory of the latest cloud computing resources, instantly. Access to multiple cloud providers offers a diverse inventory of computing hardware from AWS, Azure, and IBM, which allows users to select the optimal computing resources for specific applications. Coupling the latest HPC cloud hardware with +350 ported and tuned applications creates an unrestricted HPC environment. Due to extensive partnerships, Rescale accepts a broad range of computing credits from hardware and software providers. Rescale’s easy-to-use, simulation-centric platform makes software integration, deployment, and use of the platform extremely simple when compared to open source cloud platforms and on-premise HPC systems. Rescale’s Application Programming Interface (API) allows for direct interaction and modification of applications within the platform. Rescale automates and simplifies +30 IT activities required to perform a single simulation. Rescale provides comprehensive support throughout the deployment of the platform and submission of simulation jobs.
运营影响
数量效益
相关案例.
Case Study
Airbus Soars with Wearable Technology
Building an Airbus aircraft involves complex manufacturing processes consisting of thousands of moving parts. Speed and accuracy are critical to business and competitive advantage. Improvements in both would have high impact on Airbus’ bottom line. Airbus wanted to help operators reduce the complexity of assembling cabin seats and decrease the time required to complete this task.
Case Study
Aircraft Predictive Maintenance and Workflow Optimization
First, aircraft manufacturer have trouble monitoring the health of aircraft systems with health prognostics and deliver predictive maintenance insights. Second, aircraft manufacturer wants a solution that can provide an in-context advisory and align job assignments to match technician experience and expertise.
Case Study
Aerospace & Defense Case Study Airbus
For the development of its new wide-body aircraft, Airbus needed to ensure quality and consistency across all internal and external stakeholders. Airbus had many challenges including a very aggressive development schedule and the need to ramp up production quickly to satisfy their delivery commitments. The lack of communication extended design time and introduced errors that drove up costs.
Case Study
Developing Smart Tools for the Airbus Factory
Manufacturing and assembly of aircraft, which involves tens of thousands of steps that must be followed by the operators, and a single mistake in the process could cost hundreds of thousands of dollars to fix, makes the room for error very small.
Case Study
Accelerate Production for Spirit AeroSystems
The manufacture and assembly of massive fuselage assemblies and other large structures generates a river of data. In fact, the bill of materials for a single fuselage alone can be millions of rows of data. In-house production processes and testing, as well as other manufacturers and customers created data flows that overwhelmed previous processes and information systems. Spirit’s customer base had grown substantially since their 2005 divestiture from Boeing, resulting in a $41 billion backlog of orders to fill. To address this backlog, meet increased customer demands and minimize additional capital investment, the company needed a way to improve throughput in the existing operational footprint. Spirit had a requirement from customers to increase fuselage production by 30%. To accomplish this goal, Spirit needed real-time information on its value chain and workflow. However, the two terabytes of data being pulled from their SAP ECC was unmanageable and overloaded their business warehouse. It had become time-consuming and difficult to pull aggregate data, disaggregate it for the needed information and then reassemble to create a report. During the 6-8 hours it took to build a report, another work shift (they run three per day) would have already taken place, thus the report content was out-of-date before it was ever delivered. As a result, supervisors often had to rely on manual efforts to provide charts, reports and analysis.