下载PDF

AVEVA (Schneider Electric) > 实例探究 > Plant operational excellence thanks to AVEVA IntelaTrac Mobile Operator Rounds

Plant operational excellence thanks to AVEVA IntelaTrac Mobile Operator Rounds

技术

功能应用 - 远程监控系统

适用行业

石油和天然气

适用功能

维护
离散制造

用例

预测性维护
远程资产管理

服务

系统集成

挑战

The Infineum Group, a producer of additives for lubricant oils, was facing challenges in maintaining safety and productivity in their petrochemical plants. The proximity of the plants to inhabited areas made it essential for the sites to be safe and reliable at all times. The company was also struggling with the detection of critical indicators, such as vibrations or the presence of foreign particles, which automatic instruments do not usually detect effectively. The company wanted to maximize the value of the time and experience of the field operators. The company's goal was to increase the plant’s availability by anticipating any potentially damaging situations, optimize operators’ efficiency and reliability during inspection activity, and limit production downtimes to scheduled maintenance only.

关于客户

The Infineum Group is a producer of additives for lubricant oils. The company was established ten years ago through the merger of Paramins (the additives division of what was then Exxon Chemical) and Shell Additives. In Italy, the factory in Vado Ligure (near Savona) is the Infineum Group’s main European supply center for additives in lubricant oils. The company's production process is constantly monitored by electronic instruments and detects any deviation from the ideal working parameters. All this information is fed back to the DCS in real time. However, certain specific factors such as noise, vibrations or the presence of dirt or small internal leaks, are not efficiently measured or detected by automatic instruments.

解决方案

The Infineum Group decided to equip its staff with devices capable of collecting critical operational information in a quick and efficient manner. The group needed to identify a reliable tool that optimizes direct inspection activities. After an intense software selection process, the company chose AVEVA IntelaTrac Mobile Operator Rounds, the mobile workforce and decision support system by AVEVA. This solution is designed to enable workflow, procedural and general task management activities required to achieve reliable operations. These capabilities are enhanced by the tool’s key feature: allowing on-site operators to input information and receive support at any location within the plant, without the need of a physical connection. The decision was made easier by the fact that “IntelaTrac Mobile Operator Rounds was priced less than the other supplier,” said Bertossi.

运营影响

The AVEVA solution has enabled the plant to achieve a plant availability factor of over 90%.
The system has allowed the operational procedures for visual inspections of equipment to be optimized and standardized, thanks to the removal of paper reports and the intuitive nature of the handheld devices.
AVEVA IntelaTrac Mobile Operator Rounds features now allow operators to identify potential problems which were previously neglected, thus avoiding the need for any emergency intervention.

数量效益