Case Studies.

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18,927 case studies
Allied Hygiene Successfully Gains Stock Control
Allied Hygiene faced significant challenges in maintaining accurate inventory counts due to their manual, paper-based methods. Despite consolidating their warehouse operations from 10 locations to one, they struggled with stock inaccuracies, leading to difficulties in fulfilling sales orders and lengthy, error-prone stock counts. The manual process of entering stock data was time-consuming and often resulted in errors, making it difficult to maintain an accurate inventory. This inefficiency affected their ability to provide timely information to customers regarding order statuses and led to operational delays.
Noonday Collection Crafts Accuracy & Efficiency with RF-SMART
Prior to implementing NetSuite and RF-SMART for mobile inventory management, Noonday’s employees were picking inaccurately and inefficiently. The goal in implementing RF-SMART was to increase inventory visibility. The team at Noonday was confident RF-SMART was the right mobile solution because of its recommendation by NetSuite and its Native NetSuite integration.
Albelli: Finding a User-friendly Mobile Cloud Solution
Albelli, a manufacturer and e-retailer of high-quality photo print products, faced significant challenges with their existing mobile barcoding solution. The primary issue was the lack of user-friendliness, which made it difficult for warehouse staff to adapt quickly. Additionally, the existing system was limited to registered users and devices, restricting access to essential data. This was a major hindrance for a B2C business that required round-the-clock data access. With a forecast for serious growth, Albelli needed a scalable and user-friendly mobile solution that could support their expansion and improve operational efficiency.
FairfieldNodal Seeks Inventory Accuracy with RF-SMART
Prior to implementing Oracle SCM Cloud, FairfieldNodal was using various systems to run their business, including a manufacturing execution system (MES), but most of their inventory management processes were paper-based. Knowing it would be more cost-productive to consolidate systems to one platform (and that they wanted to move to the Cloud), the FairfieldNodal team chose Oracle SCM Cloud as their ERP solution. Based on the recommendation of their implementation partner and findings on the Oracle Marketplace, FairfieldNodal implemented RF-SMART for inventory management.
Select Harvests Solves PLC Integration with RF-SMART Automation
Before implementing JD Edwards and RF-SMART, Select Harvests automatically recorded product as it arrived in their facility across weighbridges. Production receipts were then generated out of PLCs, and all data was integrated into their production floor as stock moved through their facility. However, the addition of JD Edwards posed a challenge: either replace all automation with systems that would integrate to JDE, or find a way to integrate the existing systems into JDE. In searching for a solution, the team at Select Harvests compared several options, but it was RF-SMART that allowed them to move forward with their JDE implementation and continue using their automation machines. “The value of RF-SMART is that it provides both the automation and data acquisition that we were looking to combine,” said Peter Holman, Group IT Manager. “It simplified the business problem of getting data into JD Edwards.”
BTD Finds a Solution to Meet Diverse Inventory Control Needs
BTD Manufacturing faced significant challenges in managing their inventory due to slow AX form load times, extra fields on AX forms, and the inability to use barcode scanning. These issues led to employees leaving AX forms open and forgetting to post their journals, resulting in inventory data inaccuracies. Monthly inventory verifications were costing BTD nearly $10,000 in labor and lost productivity. The need for real-time transactions to update inventory was critical to improve business efficiency and reduce costs.
Dennen Steel Finds the Solution for its Unique Business Processes
As Dennen Steel expanded its operations and added new manufacturing processes, the company faced significant challenges in integrating its operations into a seamless supply chain. The lack of visibility and limited data collection capabilities were major issues that needed to be addressed. The company recognized the need for an ERP and Automated Data Collection (ADC) solution to support its evolving business needs. The existing manual processes for inventory management and production tracking were inefficient and prone to errors, leading to inaccuracies and delays in operations.
GCP Turns Manual Processes into Automated Efficiency with RF-SMART
In 2010, GCP implemented Microsoft Dynamics AX to manage their warehouse operations. However, as their inventory grew and their warehouses expanded, they needed a more efficient system to handle their increasing business demands. Initially, GCP considered developing a custom solution but found it lacking in comparison to RF-SMART's capabilities. The manual processes involved multiple workers and were time-consuming, leading to inefficiencies and potential errors. GCP required a solution that could automate data collection, streamline operations, and provide real-time visibility into their inventory.
Houweling’s Yields More Efficiency with Upgrade to AX and RF-SMART
With continued growth since implementing Dynamics AX 2009, Houweling’s set their sights on achieving more direct sales. To accomplish this, they needed to bring distribution operations in-house. The goal was to establish direct relationships with the buyers rather than going through a third party for delivery to customers. To achieve their business objectives, Houweling’s recognized the need to improve processes, move away from a dependency on paper, and achieve real-time visibility. It became evident that the only way to accomplish this was through the implementation of automated data collection. The company reviewed a number of automated data solutions, selecting a lower-cost competitor to RF-SMART. Unfortunately for Houweling’s, the results of this alternate solution did not deliver dependable functionality. Experiencing software crashes on a regular basis resulted in increased labor hours and a determination that the selected solution was not achieving their objectives.
Thorlabs Achieves Accuracy and Efficiency Goals with RF-SMART
For Thorlabs, providing superior customer service is as much a priority requirement as maintaining their quality certifications. Their challenges? Continue to be the leader in supplying sophisticated equipment to one of the fastest-growing high-tech industries, increase already high customer satisfaction, and eliminate costs. Their path? Increase the sophistication of internal processes by efficiently increasing automation. Thorlabs chose to focus on reducing errors in shipping their more than 12,000 products – some of which vary only slightly in shape, size and part number. Their specific operational goals were to achieve total customer service with same day shipping and zero errors, and fully implement LEAN principles.
The Alaska Railroad Engineers a Better Warehouse with RF-SMART
Having implemented JD Edwards the previous year, ARRC was seeking a solution that would easily and seamlessly integrate into JD Edwards. As RF-SMART uses native JDE API and does not keep any data outside of JD Edwards, the ARRC selection team knew they had found the best solution to meet their needs. The architecture of how RF-SMART works with JD Edwards is really bullet proof. Not only is there no delay or gaps in our data, but we didn’t have to make any custom modifications. ARRC had found a solution to meet all its functionality requisites and solve their business needs, and one that would require little on the part of their IT team.
Legend Valve Makes the Most of Warehouse Management - without a Full WMS
Legend Valve & Fitting, Inc. was looking to enhance their warehouse efficiency without the complexity and resource drain of a full Warehouse Management System (WMS). They needed a solution that could automate cartonization, replenishments, and broken-case picking while eliminating paper-based processes that were affecting their efficiency and customer service. With an average of 300 orders and 77,000 units a day, the company required a flexible and functional system to meet the demands of their increased volume.
Miller Zell Successfully Upgrades from World to E1
A long-time JD Edwards World customer, Miller Zell was a paper-intensive operation with heavy customizations to World. Attempting to update an outdated ERP via third-party applications led to high maintenance costs and did not provide any mobile efficiencies. Additionally, an RPG-based system is not practical in today’s standards of coding language. With Miller Zell’s leadership focusing on digital innovation and streamlined processes, they searched for an ERP platform that was a sound financial decision and had a proven track record. After comparing several top-tier solutions, Miller Zell made the decision to move from World to EnterpriseOne.
Henny Penny Cooks Up Big Benefits with Warehouse Automation
Henny Penny faced challenges with manual data entry and inaccuracy in their parts distribution operation. Despite using RF-SMART in their finished goods area, there was room for improvement in their parts distribution process. The company needed to optimize picking for their parts distribution and decided to bring in vertical lift towers. This required integrating the software for their picking towers with their existing systems, a task that was handed over to Bob Blackburn's team.
IBVI Grows their Business with RF-SMART & Oracle SCM Cloud
Each area of IBVI's business had its own system, leading to inaccurate data and inefficiencies. They needed a unified system to serve as a single source of truth and provide opportunities for growth. Their standalone WMS did not integrate seamlessly with their previous ERP, resulting in lost data and inefficiencies in their operations. Additionally, they faced challenges with shipping visibility and ASN data, which were critical for customer satisfaction.
Titan International on the Move with RF-SMART
Titan International, a manufacturer of off-road and all-road wheels and tires, sought to replace disparate and legacy ERP systems with a unified system to prepare for long-term growth. They chose Oracle SCM Cloud to achieve this goal. Additionally, Titan aimed to eliminate paper processes and manual inventory updates with a mobile solution to increase inventory accuracy and provide real-time visibility into material movements. The company needed a partner to mirror Oracle Cloud in the manufacturing environment and provide production reports, leading them to select RF-SMART based on recommendations from Oracle and their implementation partner.
Furtex Limited Scales their Family-owned Business with RF-SMART
As Furtex Limited experienced growth, their distribution faced challenges in terms of storage and poor visibility into their stock, which slowed down operations and impacted sales and customer service. Sonny Dhesi, Head of Operations and ICT, sought a solution to manage inventory more efficiently. With previous experience in logistics and lean operations, Sonny evaluated several inventory management solutions. Based on a recommendation from NetSuite, Sonny considered RF-SMART, which demonstrated features that could fit well into Furtex's operations.
JTAPE Unlocks the Power of Accurate Inventory
JTAPE, a manufacturer of specialist masking and detailing tape products, faced challenges in managing their inventory effectively. The company needed a structured system to keep their inventory stock accurate and operations efficient. Manual cycle counts and incorrect inventory management were leading to inefficiencies and potential stockouts, which could disrupt their production process.
Efficiency & Accuracy Look Good on Cargo Crew
Cargo Crew needed an ERP platform that could scale with their growing business and accommodate the almost limitless color, size, and style combinations they offer. They required a system that could help them pick and ship quickly and accurately to maintain their high standards of customer service. The challenge was to find a solution that could integrate seamlessly with their existing operations and support their future growth plans.
Chubbies Scales their Business with NetSuite + RF-SMART
Chubbies, a rapidly growing clothing brand, faced significant challenges with their legacy systems, which included QuickBooks, Excel, and an order management system. These systems required extensive manual data entry and were not scalable to accommodate their expanding business. The lack of an integrated warehouse management solution led to issues such as improper receiving against transfer orders, inaccurate inventory counts, and a lack of visibility into inventory discrepancies. Chubbies' leadership recognized the need for a more robust and integrated solution to manage their inventory and streamline their operations.
Redcat Racing Revs Up with RF-SMART
After a successful NetSuite implementation, Redcat Racing sought a solution to track inventory within their warehouse and import data from NetSuite to their shipping solution. Their original WMS solution was error-prone, causing constant rescanning of orders and needless secondary work for the warehouse manager. Additionally, the relay of information scanned on handhelds to NetSuite was extremely slow, and the software had functionality limitations, such as inadequate cycle counts. Recognizing these issues, Eide Bailly recommended replacing the existing WMS solution with RF-SMART, which promised better functionality and efficiency.
NewAir Replaces Costly WMS with Easy-to-Use RF-SMART
In 2018, NewAir decided to review their homegrown system and focus on gaining better inventory visibility, as well as the departmental visibility that comes with integrating one Enterprise Resource Planning (ERP) solution. NetSuite was chosen as their ERP, and NewAir went live in February 2019. As part of the project, several SuiteApp solutions were evaluated to provide a warehouse barcoding solution to make inventory more accurate. NewAir wanted to replace their previous systems, which relied heavily on the tribal knowledge of the warehouse staff and a dependence on excel spreadsheets. NewAir selected a WMS, but it was soon discovered after going live that the solution would require far more customization and expensive development to make the product work. The WMS functionality frustrated the warehouse staff because the orders were slow to get out the door. Additionally, NewAir felt they were not receiving the support they needed. The main issue was that every time they needed more information, they would be told they needed more training, which would be costly.
PSP Limited Brings Buildings to Life with Optimized Mobile Inventory
PSP Limited, an importer and supplier of architectural and building products in New Zealand, faced significant challenges in managing their inventory across six warehouses and a product range exceeding 3,000 items. The company needed to improve inventory visibility and accuracy to prevent mispicks and incorrect orders, which were common due to the manual processes in place. Additionally, the reliance on paper-based systems led to inefficiencies and errors, further complicating their operations. The need for a more streamlined and automated inventory management system was evident to enhance operational efficiency and accuracy.
Rhino-Rack Charges Ahead to Efficiency and Accuracy with RF-SMART
Rhino-Rack needed to get their stock under control and optimize their supply chain within their NetSuite ERP. During the NetSuite implementation testing phase, they realized that the WMS they originally selected lacked the core functionality they needed. Their implementation partner reviewed possible alternatives and recommended RF-SMART. The challenge was to transition smoothly from their previous highly customized barcoding solution to RF-SMART at their Sydney Head Office. The transition had to be seamless to avoid any disruptions in their operations.
RF-SMART & Pacejet’s Built for NetSuite solutions helped Chicago Music Exchange save $68k+ annually
Before RF-SMART and PaceJet, Chicago Music Exchange had a few homegrown processes and a mix of supply chain tools that didn’t communicate efficiently. Every time they hired a new crew member, it would take them over two months to get acclimated to the processes and to learn all the SKUs for the items, before also needing to figure out where they were all placed within the warehouse. They needed a solution that could help automate parts of their process to slim down the time spent onboarding, while also helping them grow as they worked to continually scale their operations.
WrestlingMart Takes It to the Mat for Accurate Inventory
For WrestlingMart, their inventory takes center circle, but they struggled to count and receive their vast inventory. Prior to implementing RF-SMART, WrestlingMart tried various methods and were constantly trying to find a better way to take control of their inventory. They realized that in order to stay competitive, they would have to add scanning and barcoding in their warehouse. Eliminating all paper-based processes in their warehouse, from receiving to cycle counts, would be paramount to achieving success. WrestlingMart knew that in order to manage their inventory, they would need to receive orders correctly, and perform routine inventory and cycle counts quickly, efficiently and accurately. This would avoid the downstream ramifications they were previously experiencing.
DB Schenker Logistics: Maximizing Productivity with CarryPick E-commerce Solution
DB Schenker Logistics, a global leader in transportation and third-party logistics, needed a future-proof e-commerce solution to accommodate the needs of its customer, Lekmer.com, the largest online retailer for children's products in the Nordic countries. The solution had to meet strict e-commerce success criteria, including short response times, effortless return handling, and the elimination of human errors. Additionally, it needed to be adaptable to future customers and product line changes, ensuring flexibility in a constantly changing market.
A Modern Central Distribution Center to Facilitate Growth for Major Retailer
Rusta AB, a rapidly expanding retailer, faced the challenge of managing its supply chain efficiently amidst its rapid growth. With annual growth rates between 15-20%, Rusta needed a modern, centralized warehouse and distribution center to replace its eleven smaller facilities, including two main warehouses. The goal was to enhance flexibility, control over the supply chain, and support future growth. Efficient logistics were critical to handle large volumes, seasonal variations, and to maintain low prices. The new facility needed to be strategically located to ensure short transport distances to stores in Sweden and Norway.
Highly Automated Solution for Precise and Efficient Order Fulfilment
In the last decade, the rise of e-commerce has significantly changed the landscape of business-to-business (B2B) transactions. Customers now expect higher order frequency, shorter lead times, and user-friendly order fulfilment. Brødrene Dahl AS, a leading water, heating, and sanitation technology wholesaler in Norway, faced the challenge of meeting these evolving customer expectations. Their central warehouse in Langhus was responsible for fulfilling all orders and distributing goods to regional warehouses across Norway. However, their existing manual distribution center could no longer keep up with the growing business demands. The company needed to optimize their order fulfilment process to handle a wide range of product sizes and orders, from single items to fully loaded pallets, with expectations of overnight or even same-day delivery.
Securing High Availability and Service at Michelin Nordic
The Michelin Nordic distribution center in Kungälv, Sweden, faced significant challenges due to outdated equipment that could not handle the increased volume and rapid goods-flows during peak seasons. The existing AGVs and cranes became bottlenecks, and obtaining spare parts for these aging systems was increasingly difficult. The need for modernization was clear to maintain high levels of customer service and efficient supply chain operations. The project aimed to replace the old equipment with modern, high-efficiency systems while minimizing disruption to daily operations.

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